01 — How it works
The science behind the transformation
A precise thermochemical and catalytic pathway, developed entirely in India, from farm residue to market-ready fuel.
Five steps. Each one has a specification the batch must meet before it moves on.
01Feedstock collection and verification
Agri-waste and agro-industrial by-products are sourced from regional farms and food processing units. Every batch is characterised and verified against our feedstock specifications — moisture content, organic composition, energy potential — before acceptance.
Out — verified residue
02Pre-treatment and preparation
Incoming feedstock undergoes proprietary pre-processing — drying, sizing and conditioning — to reach the precise physical and chemical state required for optimal conversion efficiency in the downstream reactor.
Out — reactor-ready feed
03Thermochemical conversion
The core of the Greenjoules process. Prepared feedstock enters the proprietary thermochemical reactors at our plants, where controlled temperature, pressure and residence time convert organic material into bio-crude — a raw intermediate with high energy density.
Out — bio-crude
04Catalytic upgrading and refining
Bio-crude undergoes catalytic hydrotreatment and distillation, upgrading its molecular structure to match fossil fuel specifications precisely. This is the step where waste becomes a product indistinguishable from what leaves a petroleum refinery.
Out — finished fuel fractions
05Testing, certification and dispatch
Final product is tested against BIS:1460 and international standards, certified, and dispatched to customers through existing fuel logistics infrastructure. No special handling. No dedicated supply chain. It simply replaces fossil diesel — at scale.
Out — certified, dispatched